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What is Polypearl?

Structure

Polypearl is made using specially selected premium grade expanded polystyrene, which is carefully prefoamed in a chamber full of pressurised temperature controlled steam.  The result is perfectly formed beads, which are warm air dried and then allowed to cure overnight.  Repeating the whole process the following day will produce Polypearl.  Made under strict quality control procedures to satisfy the increasing demand for a trouble free insulation material.

When polypearl is pumped into your home, each bead is lightly coated in a strong glue. When the glue sets the polypearl will form a solid structure. This ensures that the insulation remains in place if the cavity is ever opened again. The bonding of the bead also guarantees the insulation will never sag or settle. The following is a sample of a clump of polypearl beads

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For a cool animation click on the blue bead above!

 

The following diagram shows how polypearl fills the cavity: See FAQ

 

Ventilation

A cavity wall has two functions: The first and most important is to drain away any moisture that may enter from the outer leaf. Polypearl does this naturally. The second function is to allow the wall to breathe and to circulate air.

Polypearl spherical structure allows air ventilation in the cavity. Circles or Spheres can only touch at one point in a structure and thus when polypearl beads (which are spherical) are blown into a cavity, they maintain space around the beads. This is shown in the diagram below:

The red indicates the air space around a sphere which allows the cavity to breathe and also allows for free drainage of any moisture. For a brilliant animation of this, click here.

 

Water Drainage

Driving rain will cause water to enter the cavity. This water must be drained away naturally and not cross the cavity.

Polypearl will not transmit water through the cavity.

Because Polypearl is a closed cell structure it will not absorb water by capillary action. Water which penetrates the outer leaf of the cavity wall drain down the cavity face of the outer leaf. This is demonstrated as follows:

Beads can only touch each other at one point and because water will take the easiest route. It does, which is down and not across.

"Test data obtained by the IAB (Irish Agreement Board) also demonstrates that the Polypearl Plus Cavity Wall Insulation System material does not absorb water by capillary action. Water which penetrates the outer leaf of the wall will drain down the cavity face of the outer leaf"

Source : Irish Agreement Board Certificate

 

 

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